Sandals runs successful biodiesel pilot project in St. Lucia
Following the success of its first
Biodiesel Conversion Centre in St. Lucia, Sandals Resorts International is
exploring ways to expand the project throughout its resorts across the region.
For the last five years, the company’s Dive
Centre at Pointe Seraphine has been the site of its first biodiesel plant,
successfully converting used vegetable oil from the kitchens at the company’s
three resorts on the island into biodiesel fuel for use in marine vessels.
Initiated as a pilot project in keeping
with the company’s commitment to sustainable environmental practices, the
project first started in 2015 by Maurice Moss, former Marine Boat Maintenance
Manager at the Dive Center, who built the first conversion processor from “bits
and pieces” he collected from all three resorts.
Since July 2018 however, the plant, which
has since been upgraded, has been managed by Quentin Landman, who currently
holds Moss’ former post while the actual fuel conversion is handled by the
company’s Biodiesel Technician, Sammy Hillman.
Biodiesel is a clean-burning alternative to petroleum diesel and is derived from new or waste vegetable oil.
It is made by reacting fatty acids with a base in the presence of alcohol, typically methanol, and a catalyst. The two most common bases are sodium hydroxide (NaOH) or potassium hydroxide (KOH).
According to the US Department of Energy & Agriculture using biodiesel in place of petroleum diesel will reduce the emission of total unburned hydrocarbon by 60 per cent, carbon monoxide by 48 per cent, and particulate matter by 47 per cent and will see a 100 per cent reduction in sulphates.
Research has also shown that biodiesel is
the first fuel to have fully completed the health effects testing of the US
Clean Air Act with results revealing that biodiesel poses no health threats and
reduces the compounds linked to cancer by 80-90 per cent.
According to Landman, the plant produces
approximately 320 gallons of biodiesel per month and this is used to fuel the
company’s four 16 tonne dive boats as well as his own company-issued van.
He added, “We manufacture about 80 gallons
over six days and our engines drink diesel at rates of 25 gallons an hour. What
we save at the pump is about 90 cents per litre of diesel. We do get worthwhile
savings.”
Landman explained that the use of biodiesel
saves the company approximately XCD $1361.26 per month in fuel costs which
translates to XCD $16,335.12 a year.
He added, “Using the biodiesel fuel cuts
our monthly diesel budget by 10 per cent. For a small project, those are
commendable results.”
Although the company’s vessels are not
fully run on biodiesel fuel and are instead powered by a mix of biodiesel and
petroleum diesel, Landman says that the environmental benefits and the savings
are no less remarkable.
“We add about 35 to 45 per cent biodiesel
to the vessels’ diesel and we do this because there are settings in the
vehicles’ engine control unit that would need to be changed to allow them to
run entirely on biodiesel and we’ve not done that yet. We’ve found that a mix
is best, and I’ve used in on my own vehicle with no ill effects”, he said.
Landman added that mixing biodiesel and
petroleum diesel maintains similar horsepower and fuel economy.
To create biodiesel, waste vegetable oil
from the resorts’ kitchens is taken to the Dive Centre where it is strained to
remove food remnants.
From there, the oil is left to settle for
several days before the clean surface oil is pumped into storage containers.
The oil is thereafter pumped into a
processor and heated to remove excess water. An acidity test or titration is
done to determine the free fatty acid content as a measure of the quantities of
chemicals needed to initiate the conversion process.
The reaction of the base and the methanol
produces methoxide, which is slowly introduced into the oil and mixed for
several hours. The product of the reaction is then transferred to a settling
tank where chemical separation takes place and the biodiesel is formed.
The newly formed biodiesel is further
transferred to wash tanks or “dry wash” columns where it goes through a series
of “washes” to remove residual chemicals. From there, the biodiesel is dried by
heating and circulation to extract excess water and then pumped through a
filter for immediate use or for storage.
Landman also revealed that residual product
from the conversion process, also known as glycerol is beneficial and when subjected to one more
chemical process can be transformed into liquid soap for use in the kitchen or
to wash marine vessels.
Sandals Resorts International’s Deputy
Chairman, Adam Stewart expressed pride at the accomplishments of the team.
“The work that this team has been doing is
nothing short of remarkable. It not only speaks to our commitment to the
environment and to reducing our carbon footprint, but it also highlights the talent
and expertise of our team members who have committed to this project and have
reaped commendable results. All the work is being done in house by our team and
that alone is incredibly significant.”
Stewart added that additional research and
testing would continue in St. Lucia with a view to replicating the work of the
Conversion Centre in all islands where Sandals and Beaches operate.